Our double-door boxes are constructed with high-grade materials that balance luxury, durability, and eco-consciousness:
1. Core Materials
Rigid Paperboard Structure:
1200gsm rigid board forms the box’s skeleton, providing superior crush resistance (meets ISTA-3A standards for fragile items). The outer layers are wrapped in 157–300gsm art paper for a smooth, printable surface.
Eco-Friendly Options:
FSC®-Certified Kraft Paper: Natural or bleached kraft with visible fiber texture—perfect for organic skincare brands.
Recycled Art Paper: 85% post-consumer recycled content (PCR) that maintains print quality and rigidity.
2. Protective Finishes
Aqueous Coatings:
Gloss or matte aqueous laminations enhance color vibrancy and protect against scratches—ideal for bold logos or intricate floral designs.
UV Spot Varnish:
Highlight specific elements (e.g., brand names, product images) with a raised, glossy finish that adds depth and visual interest.
Luxury Customization: Brand Storytelling Through Every Detail
From intricate embossing to bespoke linings, our customization options transform packaging into a brand experience:
1. Exterior Branding
Metallic Foil Stamping:
Recyclable gold, silver, or rose gold foil accents logos, monograms, or decorative borders—e.g., a gold foil “Limited Edition” stamp on a midnight-black box.
Embossing/Debossing:
3D texture for tactile engagement (e.g., embossed lipstick silhouettes, debossed skincare ingredient botanicals).
2. Interior Luxury
Suede or Velvet Linings:
Soft-touch materials in neutral tones (ivory, charcoal) elevate the perceived value of products like perfumes or highlighter palettes.
Custom Printed Inserts:
Die-cut kraft paper or cardstock inserts printed with brand stories, ingredient lists, or QR codes linking to virtual try-on tools.
Factory Advantages: Wholesale Pricing & Quality Assurance
As a direct factory, we deliver premium packaging at competitive prices without compromising on craftsmanship:
1. Flexible MOQs & Tiered Pricing
MOQs:
Standard designs (gloss coating + basic print): 500 units (ideal for emerging brands).
Custom designs (foil stamping + magnetic closure): 1,000 units.
2. Fast Turnaround
Design Phase: 3–5 days for digital mockups and physical samples.
Production: 10–14 days (from proof approval).
Rush Orders: 7–9 days with a 20% surcharge (for seasonal launches).
3. Quality Control
Drop Testing: Boxes filled with product-weighted dummies are dropped from 1m height to ensure structural integrity.
Foil Adhesion Test: Rub tests (1,000+ cycles) verify foil stays intact during handling.
Moisture Resistance Check: Samples exposed to 80% humidity for 48 hours to ensure no warping.
Sustainability Credentials: Align with Modern Consumer Values
Our double-door boxes are designed to minimize environmental impact without sacrificing luxury:
FSC®-Certified Materials: All paperboard and art paper sourced from responsibly managed forests.
100% Recyclable: Boxes and inserts break down in industrial compost within 12–16 weeks.
Carbon-Neutral Shipping: Emissions from production and delivery offset via reforestation projects.
Why Choose XL Packaging’s Double-Door Cosmetic Boxes?
- Architectural Design: Dual-opening doors create a theatrical unboxing experience that sparks social media shares.
- Product Protection: Reinforced rigid structure and custom inserts safeguard fragile cosmetics during transit.
- Brand Differentiation: Premium finishes and tactile details elevate your brand above competitors.
- Sustainability-Driven: Eco-friendly materials and certifications appeal to conscious consumers.
- Factory-Direct Efficiency: Wholesale pricing and flexible MOQs make luxury packaging accessible for brands of all sizes.
XL Packaging’s custom double-door open rigid paper boxes are more than containers—they’re a statement of your brand’s commitment to excellence. Whether you’re launching a limited-edition perfume or a high-end skincare line, our factory’s expertise ensures your packaging becomes a memorable extension of your product. Contact our team to discuss your design vision, product dimensions, and sustainability goals—we’ll deliver a tailored solution that leaves a lasting impression.
